Optimization of process parameters during Vibratory welding technique using Taguchi's analysis

Publication date: Available online 27 April 2016 Source:Perspectives in Science Author(s): Pravin Kumar Singh, D. Patel, S.B. Prasad With an aim to improve the mechanical properties of a weld joint, a new concept of vibratory setup has been designed which is capable to stir the molten weld pool before it solidifies during Shielded Metal Arc welding (SMAW) operation. Mechanical vibration having resonance frequency of 300Hz and amplitude of 0.5mm was transferred to the molten weld pool of 6mm thick mild steel butt welded joints during the welding operation. The experimental work was conducted at various ranges of frequencies, welding current and welding speed. Taguchi's analysis technique has been applied to optimize the process parameters; the response values for analysis are yield strength and micro-hardness. The test results showed that with the application of the vibratory treatment the values of hardness and tensile properties increased. The auxiliary vibrations induced into the weld pool resulted in increased micro hardness of the weld metal which indicates the orientation of the crystal and refinement of grains took place. The present study shows that vibration applied into the weldpool can be successfully improve the mechanical properties of welded joints. Thus the present research attempt provided an alternative welding technique for grain refinement of weldments.

Source: Perspectives in Science - April 27, 2016 Category: Science Source Type: research